Automatic QC Measurement Solutions For Garment Industry

1. Overview of the Solution

Machine vision technology is widely applied in various manufacturing industries, including the garment sector. The automatic dimension measurement solution using machine vision employs cameras and software to analyze images of clothing, accurately and efficiently determining various measurements.

This automatic dimension measurement solution offers numerous benefits for the garment industry, including:

• Increased speed and accuracy of measurements.
• Reduction of human errors.
• Enhanced productivity and manufacturing efficiency.
• Labor cost savings.
• Provision of detailed measurement data for analysis and design.
• Support for the development of smart retail systems.

2.  Solution Details

Here are the basic requirements for an automatic dimension measurement system for the garment and fashion industry:

Simple and Easy-to-Invest Hardware Configuration:

• Measurement table (QC table) with a white background for dark-colored products and a black background for light-colored products. Existing QC tables can be repurposed by covering them with appropriate colors: white for dark-colored products and black for light-colored ones.
• Basic LED lighting system with adjustable brightness for different items.
• High-resolution camera to capture detailed images of the products. A high-performance computer to process the images and run algorithms.

Software:

• Operating system: Windows / Linux
• Image processing software integrated with AI technology.
• Database for storing and extracting overall reports.
• Functions: Statistical tracking of quantities and alerting when high error rates occur.

                                                                          Embedded Computer Asus EBS-I10 

Industrial Camera Basler acA2500-14gc

3. Practical Application in Production Line

• Application on Various Clothing Products: The system can be applied to a wide range of clothing products, including t-shirts, shirts, jeans, dresses, etc.

• Testing Conditions:

  • Lighting: Create a uniform light area on the table, with adjustable light intensity for different types of items.
  • Obstacles: Testing with obstacles that partially block the product, such as sleeves, collars, etc.

• Accuracy: The system has an accuracy with a maximum error of 1mm. The accuracy of the system is not affected by lighting conditions or obstacles partially covering the product.

• Processing Time: The processing time is 1-2 seconds for one side of the product.

• The preliminary interface for measuring clothing products (shirt).

• The preliminary interface for measuring jeans products.

  We aim to provide customers with modern solutions that optimize the production process. Please contact us for flexible investment advice, offering both PURCHASE OR LEASE options with reasonable capital costs.

  I&C TECHNICAL SERVICE CO., LTD
  Address: 54, Road 182, Tan Nhon Phu A Ward, Thu Duc City, Ho Chi Minh City
  Phone: 0982 805 485
  Email: sales@ices.com.vn
  Website: ices.com.vn